- Pneumatic Pipe Line-Up Clamp
- Pipe Facing Machine
- Automatic Internal Welding Machine
- Automatic Orbital Welding Machine
- Visual Inspection Scanner
- Paywelder
- Pipeline Roller Cradle
- Pipe Bending Mandrel
- External Pipe Line-Up Clamp
- Pipe Fired Ring Heater
ZDP850D
PGMAW, GMAW, FCAW
High degree of automation: automatic torch tracking for both horizontal and vertical movement
Deping automatic pipe welding machine offer two independent moving torches, much better control on the oscillation width for each individual torch.
Real time parameter monitoring, self-diagnosis for system error and hardware connection error integrated in main control unit
Deping automatic pipe welding machine is equipped with Wifi for data transfering
- Specification
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Automatic pipe welding machine ZDP850D specification:
Bug Size: 520 x 254 x 315mm
Weight including torch: 14kg
Vertical Work Capacity: 50mm
Horizontal Work Capacity: 50mm
Angle Adjustment Scope: ±45°
Swing Frequency: 240 OSC/min
Swing Adjustment: 0~30mm
Left or Right Dwell Time: 2s
Wire Feeding Speed: 1.3~22m/min
Walk Speed: 0~1.6m/min
Angle Sensor: 360°±0.1
Wire Feeding Motor: encode control
Travel Motor: encode control
Horizontal Motor: step motor
Minimum Applicable Pipe Size: 168mm
Welding Method: Dual welding torch
Working Temperature: -40°C ~+75°C
ZDP850D automatic pipe welding machine features:
1. ZDP850D automatic orbital welding machine adopt Miller XMT 450 as power source --- a higher range inverter with higher rated out put
2. Electrode size capacity: 0.6 ~2.0mm
3. Wire liner Auto cut off sensor: available, avoids excessive down time to replace the tangled wire when gun tip fuse with the wire
4. ZDP850D automatic orbital welding machine adopt liquid cooled welding gun: to avoid over heating of the welding gun, the welding gun is cooled
5. Real time parameter monitoring : available and printable, all weld parameters can be printed for reference
6. Self-diagnosis for system error and hardware connection error: integrated in the MCU: MCU indicates the location of the defective component or the program for ease to troubleshoot
7. ZDP850D automatic pipe welding machine with smart remote display: to monitor the parameters on the equipment
8. Smart remote jog : available, for changing the MCU input programs
9. Smart remote pendant: remote for the welders to control the parameters
10. Automatic arc on/off control: for the welders to have control on accidental arc
11. Lon-works and ethernet function: available, to have connectivity with the external device and computers
12. Fully micro-processor control : available, to change the programming as required
13. Easy torch replacement : required to reduce the downtime during the project
14. Automatic return: required once the weld is completed saves time
15. Onboard data collection: all weld data is stored in each MUC for future retrieval
16. PGMAW, GMAW, FCAW welding modes available
17. Lightweight ZDP850D automatic orbital welding machine, ergonomic design, convenient for welders to move them
18. Automatic height & width control through arc sensor: ZDP850D automatic orbital welding machine arc sensor detects the bevel and controls the movement of the gun independently, there by not missing the edge, less repair rate and less dependency of the welder to control
19. Automatic orbital welding machine parameters can be set for every 1 degree along the pipe circumference
20. Welder can monitor welding condition using the Remote Display
21. Automatic torch alignment function is equipped in ZDP850D automatic pipe welding machine
22. Joint, Bug and Welder identification: for record in the equipment for future reference
23. Hot start & stop: reduces the porosity at the start and stop
24. Welder can influence the process using the remote pendant with programmable limitation, teature to allow the welder to control the parameter and the bug movement
25. Water cool torch: welding gun is continuously cooled to not overheat
Configuration of one set of automatic pipe welding machine (half station)
-1pc of main unit controller (MCU)
-1 pc gas mixture ratio device
-1 pc of welding bug with 2 torches
-2 pcs of Miller welding power source
-1 pc of water cooler
- 2 pcs of wire feeder